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SAFETY TIPS FOR BOILERS
1. Exterior shell and/or insulation. Look for indications of overheating.
2. Leaks. Look for water on the floor. Check for water or steam escaping from any part of a pressurized system including the boiler, valves or piping.
3. Flue gas leaks. Look for black dust (soot) around sheet-metal joints. Check any part of boiler enclosure and breaching, especially in the connection to the stack, and check the boiler exhaust system integrity.
4. Controls. Look for open panels, covers and signs of rewiring on floor or bottom of panels. Check for jumper wires and locked shutoffs.
5. Safety Devices. Test all operating controls and safety devices for proper operation. Observe at least three cycles of automatic operation before independent operation.
6. Electrical. Ensure that covers are installed on over-limit switches, temperature sensors, and controls.
7. Safety valves. Ensure that a safety valve is installed with full-sized discharge piping properly supported and directed to a point of safe discharge. Safety valve set pressure must be equal to or less than boiler maximum allowable working pressure. Safety valve relieving capacity must be equal to or greater than boiler output.
8. Fuel sources. Check for the ability to shut off the fuel source to the vessel.
9. Gages. Make sure temperature and pressure gages are operational and are located for proper monitoring.
10. Hazards. Remove all fire hazards from the boiler room and do not use the boiler room for storage.
11. Air openings. Check combustion air openings for obstructions.
12. Proper piping. Check for proper supports and allowance for expansion and contraction.
13. Operating certificate. Observe certificate, noting last date of inspection and expiration date, as well as when next inspection is required.
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